How a carton sealer can save you time and money
The packaging process is one of the most critical components in any business’s logistics. All over the world industries are facing rising costs and time pressures as demand rapidly increases. In fact, the global industrial packaging market was valued above $1 trillion in 2021, showing projected growth at a compound annual growth rate of 3.9%, reaching a value of up to $1.22 trillion by 2026 (source). With this amplified demand comes difficult logistical challenges – higher labour costs, faster turnaround times and consistent packaging – that all businesses must adapt to.
To handle these challenges efficiently, businesses need the right packaging equipment. One essential piece of equipment is the automatic case sealer. To keep up with the rapid growth, high-quality and efficient case sealers, especially fully automatic ones, are a must. They save businesses both time and money by speeding up packaging operations and cutting operational costs.
At Mamuth, we offer automatic carton sealers that speed up packaging processes, save valuable business time and cut down operational costs. This article will provide information and give examples so you can see exactly how carton sealers can streamline your packaging process, saving you time and money.
The importance of streamlining the packaging process
The time-cost connection
Time directly impacts the cost of packaging. Manual processes are slower; they involve more man-hours and cause a greater risk of mistakes and delayed shipments. With demand increasing, businesses that are relying on manual packaging simply can’t keep up, and they are struggling with unsatisfied customers and a loss in profitability.
Speeding up the packaging process is vital in keeping up with this evolving demand. To streamline, businesses can replace manual sealing with automated carton sealers, ensuring products are sealed quickly and consistently. This shift is not just about speed; it's also about improving accuracy and reducing errors. This shortens delivery times which directly contributes to better business outcomes.
Manual vs. Automated sealing
The differences between manual and automated sealing are blatant. Take a small e-commerce business handling 500 shipments a day for example. Each manual worked can seal 3 boxes per minute. Switching to fully automatic carton sealers can increase this to 10 boxes per minute, more than doubling efficiency and reducing packaging time by half.
Automatic case sealers not only boost speed but also eliminate the inconsistencies that come with manual sealing - misaligned tape, improperly sealed boxes etc. By removing the chance of human error from the equation, you can ensure that each box is sealed perfectly - reducing waste and the need for rework and making your packaging process more about accuracy and reliability.
Why efficiency matters
Packaging speed and accuracy is vital in industries like e-commerce, food and beverage and manufacturing, especially during high-demand periods like Black Friday and Christmas (where quick shipping is crucial). Any packing or packaging delays during these times can lead to missed delivery windows, lost revenue and a damaged reputation.
Automating your packing system, with a Mamuth carton sealer machine, means your business is ready to handle the pressure of busy seasons without sacrificing quality or speed. By keeping your process efficient and error-free, you ensure that your products reach your customers on time, every time.
How carton sealers save time
Automated vs. Manual sealing speed
Speed is a critical factor when comparing manual sealing to automated carton sealers. As we mentioned, a manual worker typically seals 2-3 boxes per minute, while an automated carton sealer can process up to 10 boxes per minute. This speed difference can lead to significant time savings, especially for businesses that deal with high volumes of shipments.
Example: Let’s consider a business that ships 2,000 boxes per day. With manual sealing, it would take approximately 11 worker hours to complete the task. With an automatic carton sealer, the same task could be completed in just over 3 hours. This saves 8 hours of labor each day. Over a week or a month this time all adds up and allows businesses to process more orders, meet demand faster and save on labor costs.
Reduced downtime and errors
There is no getting around the errors that manual packaging processes are prone to -
a misaligned seal, an uneven tape application or a forgotten label can result in boxes needing to be re-sealed or even re-packed. This leads to wasted time and resources, as workers redo tasks and fix mistakes.
Businesses can virtually eliminate these errors with a carton sealer as they provide consistent, accurate seals on every box. This reduced risk of packaging errors and minimized downtime due to rework means your products move through the packing process faster and with fewer interruptions, allowing you to maintain a steady workflow without worrying about unnecessary delays.
Customization and adaptability
Every business has different packaging needs, and Mamuth Case Sealers are designed to adapt. Machines like Mamuth’s top and bottom belt drive models can handle different box size, meaning you can switch between small, medium and large boxes quickly without having to stop the machine to make time-consuming adjustments.
Example: Take a business that offers products in different-sized boxes, each employee manually reconfigures the settings of the carton sealer to match the box size each time a different product is ready to be packed. With an automated carton sealer, such as Mamuth’s, it is simple to switch between tasks seamlessly as all adjustments are made automatically, allowing for faster transitions and more efficient operations.
How carton sealers save money
Lower labor costs
It’s simple. Automating the carton sealing process equals fewer workers needed to manage the workload, which equals to reduced labor costs. In fact, a single employee can oversee the operation of multiple box sealers. This allows the rest of your team to focus on other important tasks. During high-demand periods, such as holiday seasons, this can make a huge difference in staffing needs and operational efficiency.
Example: A business will need multiple workers to manually seal 2,000 boxes per day. When demand increases, more employees are hired, or staff are required to work overtime – all increasing labor costs. The same workload can be handled with just one of two employees by switching to an automated carton sealer, and no additional employees need to be hired during busy seasons.
Minimized tape waste
Manual sealing often results in wasted materials, particularly tape. Workers may use too much tape to secure a box or apply it incorrectly, leading to wastage that over time all adds up (especially for business handling large volumes of shipments). Carton sealers on the other hand, apply the exact amount of tape needed for each box which reduces waste and saves on packaging materials.
Example: A company is using an automated carton sealer which precisely places tape. The guaranteed precision means over time they have been using 10% less tape than when they were manually doing this process. This 10% saving save’s them hundreds of dollars annually.
Increased revenue
Faster packaging means quicker deliveries, which means satisfied customers. Meeting delivery deadlines consistently, especially during peak periods, leads to more satisfied customers and repeat business. The speed and reliability of automated carton sealers can allow your business to process more orders each day, increasing overall revenue.
Example: If a business can process an additional 200 orders a day thanks to faster packaging with a carton sealer, that is 200 more opportunities for revenue growth. Over time, this boost in order capacity can have a significant impact on profitability.
Durability and long-term savings
Mamuth’s heavy-duty carton sealers are built to last and reduce the need for frequent maintenance. Cheaper machines often break down which ends up requiring costly repairs and causes downtime in the production line. Mamuth’s carton sealers are designed for durability. This means fewer repairs, less downtime and long-term savings on maintenance costs.
Example: Businesses using Mamuth carton sealers have reported up to 50% fewer breakdowns compared to other machines, saving thousands of dollars in repair costs and preventing lost production time.
Mamuth case sealers: features and benefits
Product range overview
At Mamuth, we understand that no two businesses are the same, which is why we offer a full range of carton sealing machines to meet diverse operational needs.
The line-up includes; semi-automatic case sealers ideal for smaller operations, and fully automatic case sealers capable of handling high-volume production. Every Mamuth sealer is engineered for durability and precision, with robust construction that stands up to continuous use. We’ve designed our machines with intuitive controls to simplify operations, minimize setup time, and ensure a seamless packaging process, regardless of the box size or tape type. These machines can be used across various industries to improve packaging efficiency.
Whether you're sealing small, medium, or large cartons, our machines deliver consistent, reliable results every time. Explore our full selection of machines here, or contact us today for assistance in finding the best solution for your packaging needs.
Support and service
Our technical support consists of those who designed and build our Mamuth carton sealers, meaning you gain access to expert support when you invest in our carton sealers. This support can be used for real-time assistance via phone, Skype or FaceTime – contact us today. At Mamuth we prioritize minimizing downtime, so we make sure that our spare parts are always fully stocked, allowing for quick and efficient repairs. Combined with our comprehensive warranties and proactive maintenance, you can be sure that your machine performs at its best, day in and day out.
Tailored solutions for businesses
At Mamuth, we recognize that packaging needs vary greatly across industries, which is why our carton sealers are designed for flexibility. With easy adjustments to handle different box sizes and sealing requirements, our machines ensure minimal downtime and smooth transitions between tasks. This adaptability allows you to efficiently manage a wide range of packaging demands, from small, delicate items to bulk shipments, ensuring your business can maintain peak performance and meet the demands of your customers.
Conclusion: Invest in efficiency to save time and money
Investing in an automatic carton sealer is more than just an operational improvement - it is a long-term strategy to save time, reduce costs and improve overall business efficiency. From cutting labor costs and minimizing waste to increasing revenue through faster deliveries, carton sealers offer measurable benefits that can transform your packaging process.
Ready to boost your business efficiency and reduce packaging costs? Explore Mamuth’s range of carton sealers here, or contact our team for personalized advice on the best solution for your business needs.
Don’t let inefficient packaging slow you down - take the next step in automation and start enjoying the benefits of Mamuth carton sealers today.
FAQs
1. Can carton sealers handle different box sizes automatically?
Yes, Mamuth carton sealers feature adjustable settings, and some models offer automatic adjustments, making them ideal for handling various box sizes efficiently.
2. How long does it take to train employees to use a carton sealer?
Mamuth carton sealers are easy to use, with most employees trained in just a few hours due to their intuitive controls and simple setup.
3. What kind of maintenance do carton sealers require?
Mamuth sealers require minimal maintenance—mainly cleaning and occasional part replacements. Our customer support ensures any issues are quickly resolved.
4. Are carton sealers compatible with eco-friendly packaging materials?
Yes, Mamuth sealers work with eco-friendly materials like recyclable tape and biodegradable boxes, supporting your sustainability goals.